Company
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Product
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Design and development
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Manufacture
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Marketing
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Issues and values
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Making use
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Resources
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Microban
About the company
Microban® is both a company name and a product brand name. It is the brand name for an anti-bacterial system that can be applied to solid plastics and fibres. It was developed by a company called Microban International.
Microban® anti-bacterial protection technology was developed in 1969 and used in industrial and medical products from 1988. From 1994 its applications were extended to a broader range of consumer products. Microban International developed the proprietary technology to incorpoarte Microban into solid plastics and synthetic fibres and fabrics.
In the late 1990's the Microban company teamed up with Sainsbury's, to develop a range of products with Microban® anti-bacterial protection. This was in response to the consumeršs perceived need for reassurance and peace of mind about food safety. Microban® anti-bacterial protection is an example of the design and technological innovation made possible by a well-known retailer (Sainsbury's) working collaboratively with a manufacturer (Microban International). The result is a co-branding partnership with each company lending its own particular expertise to the process.
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About the product
Microban® contains Triclosan (an all purpose anti-bacterial) and other anti-bacterial agents. Microban® anti-bacterial protection can work in a number of ways. One way is to permanently introduce Microban® into the structure of the product, egs. bin liners, food cutting boards, food storage containers, plastic utensils, polyester type dish cloths, tea towels and other textiles used for cleaning.

The anti-bacterial molecules cannot penetrate thick-walled skin cells of mammals and so are safe for human use. However, they do penetrate thin-walled cells like those of bacteria, yeasts and fungi and interrupt their ability to function, grow and reproduce.
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About the design and development process
Investment in this innovative anti-bacterial technology benefits Sainsbury's by strengthening its image as an innovator. Sainsbury's Technical Division plays a fundamental role in the application of the latest technologies and in new product development (NPD) ideas within the company. Together with Microban International, they developed a solution to a particular consumer concern about food safety and hygiene in the home.

When this idea was being developed, market research was carried out into customer opinion about food safety and hygiene in the home. The following types of question were asked:
How concerned do you think people should be about catching food poisoning in their own homes?
Food safety experts recommend using specific chopping boards for raw meats to keep them separate from other foods. Were you aware of this? Do you do this?
How do you clean the chopping board after use (egs. wash/scrub or wipe; clean immediately)?
How often do you change or disinfect your dishcloths?
The information from this survey supported the development of Microban protected household products.
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About the manufacture
Microban® anti-bacterial protection can be incorporated into virtually any polymer resin, plasticiser or colouring/dye process and works in cast, blow moulded, injection moulded, extruded, blown or powder coated processes. Its use does not disrupt the manufacturing process and has no effect on the tensile strength, colour or texture of the end product.

Microban® anti-bacterial protection exists in an equilibrium distibution throughout the product. It migrates from the inside of the product to the surface, as required, to create an anti-bacterial surface which helps to minimise the growth of bacteria. It can only be removed by abrasion, egs. during washing up, or in use. As it is used up it is continually replenished. Products are engineered to contain exactly the right amount of Microban® to provide protection for the lifetime of the product.
Before new products can be approved for manufacture, various safety and legal checks have to be made. Microban® is fullt approved by the European Union (under EU Directive 90/128/EC) for use in food contact applications, and has been proven not to taint food in contact with plastic surfaces containing Microban®. It is registered with the Environmental Protection Agency (EPA) and approved by the Food and Drug Administration (FDA) for use in medical and food-related products. All applications were tested for consumer safety before manufacture before being released onto the market.

In due course, Sainsbury's will expect all the companies that supply them with food products to use Microban® anti-bacterial protection in their manufacturing units.
This helps to set standards throughout the manufacturing chain in terms of managing food safety within high volume food production operations.

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About the marketing
Microban® is used in a growing number of products to help provide protection against most food poisoning and otherwise undesirable bacteria. These products include:
water filters
bed-linen and pillows
toys and nursery items
kitchen bin liners
healthcare products eg. hospital curtains
food processing and manufacturing environments, egs. uniforms, equipment and floors
food retailing and service areas, eg. places where food is sold and served

Whilst offering additional protection, the use of Microban® in products does not remove the need for the consumer to maintain good food safety and hygiene standards. This is stated on the packaging, in order not to mislead the consumer.
Additionally, now that full food contact approval is granted, is there are plans to introduce Microban® into food packaging. This will not sterilise the food itself, or attack food spoilage organisms, but will stop the growth of bacteria, such as E-coli, on the surface of the packaging and so can help reduce cross-contamination risks in food handling processes.
Incorporation of Microban® anti-bacterial protection into a wide range of household products gives Sainsbury's an important market lead and point of differentiation in their retail market. The added value and brand profile offered to consumers within Microban® protected products is a major component in Sainsbury's marketing strategy to attract new shoppers.
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About issues and values
Cases of food poisoning in England and Wales doubled in the decade between 1987 and 1997. In response to this problem, and seeing a gap in the market, numerous companies have introduced products containing anti-bacterial agents. In the last few years this has become a growth market.
Their use in consumer products 'adds value' to them, by providing additional anti-bacterial properties, personal and food hygiene benefits.
The main factors identified in cross-contamination are:
people contaminating food, through poor food handling or cleaning practices
raw food coming into contact with, and contaminating, food that is ready to eat
ready to eat food being contaminated by the surfaces with which it comes into contact

Products containing anti-bacterial agents claim to reduce these risks to the consumer, preventing risks from becoming hazards. But, whilst offering additional protection, their use does not remove the need for the consumer to maintain good food safety and hygiene standards.
The Consumers' Association reported (1999) that half of all households have bought anti-bacterial products and that nearly one in ten people wrongly believe that anti-bacterial agents could make dishes, surfaces and hands sterile. Around 60% of those questioned said they felt more confident about home hygiene by using these products. The Consumers' Association called for closer monitoring of the use of anti-bacterial agents in household products.
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Making use of the case study - things to think about and do
Using this case study for the following tasks will help to develop your understanding about:
- food safety and hygiene
- industrial practices - products that are designed to protect consumers, food safety and hygiene handling practices
- new product development - designing to meet consumer needs
- values issues - decisions made about design, eg. whether products meet consumer needs in the most appropriate ways and safely
Carry out your own market research into consumer awareness and level of concern about food safety and hygiene in the home. Decide on the target group whose opinion you are researching, egs. do you want to survey people of your own age only, or a broader cross-section of the population - in which case you will need to record peoplešs age and possibly gender and social class/occupation. (This may be done as a class survey, ie. decide on the questions that will be used, then each person in the class can ask, say five to ten people, depending on the size of the survey).
Set up a database from which to record and analyse the results of your market research.
- Present a report of the main findings.
- How might companies use information from market research to inform new product development?
Anti-bacterial agents offer additional protection to the consumer in terms of food safety and hygiene. However, their use does not remove the need for the consumer to maintain good food handling and personal hygiene. Produce a set of good food handling hygiene tips for an in-store consumer leaflet or to be posted on a website giving consumer advice.
How might Microban® be used in an industrial food manufacturing environment? Show your ideas as a flow chart or factory floor plan.
Consider the benefits and disadvantages to the consumer of Microban® as a product that addresses food safety and hygiene. Is the solution appropriate to the need it is designed to meet, or are there more appropriate alternatives?
Microban® may be classed as a 'smart' material. Find out what this means.
Carry out a cost analysis to find out the cost to the consumer of Microban® protection. To do this compare the price of one or two Microban® products, egs. dishcloths, washing up liquid, with their standard equivalent. Justify whether or not you think the cost of the 'value added' element is worth paying.
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Further useful resources
'Design & Make it: Food Technology', Stanley Thornes, 1997, p54-57
'D&T Routes: Food', RCA, Hodder & Stoughton, 1997, p78-79
'Food Technology to GCSE', Anita Tull, Oxford University Press, 1998, p142-153
'Food Technology' , British Nutrition Foundation, 1998, MAFF and www.nutrition.org.uk
'GCSE Food Technology', C.Barker, S.Kimmings & C.Phillips, Causeway Press Ltd. p44-45
'Design & Technology: Food', B.Austoni & A.Goodier, Cambridge University Press,
1996, p29-37
'Examining Food Technology', Anne Barnett, Heinemann, 1996, p80-89
'Food Technology', Collins Real World Technology series, Inglis, Plews & Chapman, p19-30
'Nuffield Food Technology, 14-16', Longman, 1996, p79-83, p43-45, p201-211
'Highfield Food Safety & Hygiene', CD-ROM
'Aliens in our Food', CD-ROM, Health Education Authority
'Basic Food Hygiene', CD-ROM, Creative Learning Solutions Ltd
'HACCP', CD-ROM, Economatics
'Food Safety', video, Classroom Videos
'The Food Story', video, NATHE/Wicken Fen
www.food.gov.uk
www.defra.gov.uk
www.microban.co.uk
www.highfield.co.uk
www.which.net
www.rbkc.gov.uk/foodhygieneandstandards
www.good2eat.info
©foodforum.org.uk 2000. All rights reserved
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