Company
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Product
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Design and development
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Manufacture
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Marketing
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Issues and values
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Making use
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Resources
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New Covent Garden
Soup Company's Organic Range
About the company
The
New Covent Garden Soup Company started production of fresh chilled soups
in 1988. The concept was completely new and there were no competing
products at the time. The company pioneered the fresh soup market and
is the brand leader whose value share is currently 39.8%.
The company's founding director had the original idea for fresh soup
on his return from a sailing trip. His mother had prepared a salad to
eat, but he was cold and asked for soup instead. She cooked the salad
and transformed it into a hot soup from fresh ingredients. The only
way to buy soup at that time was in a can, as a sachet of instant powder
mix or a dried mix. Today the fresh soup market is worth around £52
million per year.
This is a classic example of how a company and product can be created
from a good idea. Two years after the idea was conceived, the first
New Covent Garden Soups appeared on the supermarket shelves. The company
sticks to its original principles that products must be 'fresh' and
of a 'home made' quality. Modified starches, thickening agents, artificial
colours or flavourings are not used.
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About the product
New Covent Garden Soups have been copied by many food manufacturers
who want a share of the fresh soup market. In order to survive, the
company continues to innovate, as with its organic range.
When the New Covent Garden Soup Company was set up, a food scientist
was employed to research and develop fresh soups. This resulted in a
unique patented production process and a chilled product with a reasonable
shelf life. The chilled food market was in its infancy at this time
and retailers were unwilling to buy very short life products as these
were seen as potential loss leaders. By developing a chilled product
with a longer shelf life than similar products, this problem was overcome.
The organic, gourmet range was launched in September 1999. The rationale
for launching organic soup stemmed from a shift in consumer buying.
This presented the company with an opportunity to develop a new range,
building on an existing product that was known and trusted by consumers.
Retailers had recognised the need to stock organic alternatives, so
demand came from them too. In fact, if the company had not launched
an organic range, they would have lost shelf space to others who did.
There was no specific consumer research undertaken for this product
range, although market research was used. The company realised that
the market was right for this development and needed no further evidence
to justify it.
Feedback from retailers identified that customers were looking for
organic products and more 'gourmet style' recipes. It was decided that
the organic range should be more 'up market'. It could then sit alongside
the core range of New Covent Garden soups without competing with it.
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About the design and
development process
The development of an organic range was first agreed in April 1999 with
a proposed launch date of September 1999. The project was split into
stages with target dates for completion. Some tried and tested recipes
were costed using organic ingredients. The brief stated that all products
had to be vegetarian with a gourmet image. The products had to gain
accreditation from the Soil Association who inspect suppliers and sources
of raw ingredients.
Eight ideas from the company's recipe database were developed. Some
were obsolete products from previous launches that needed small changes.
Others had been developed previously but not used. The following recipes
went forward to launch:
1. Carrot and Coriander with honey - ingredients were changed from an
existing recipe
2. Tomato and Basil - rosemary was used instead of basil
3. Potato and Leek - an existing recipe was developed with the addition
of blue cheese
4. Pumpkin, coconut and coriander - launched as Thai Pumpkin
There were two main guidelines for texture and taste:
the soups must be thick to give a luxury /gourmet mouth feel
the combination of ingredients must fit gourmet positioning, ie. basil
and tomato is now considered to be fairly 'run of the mill', but rosemary
and tomato is considered more 'up market'
About ten weeks later, factory samples were available for trade
and press. This was a considerable achievement given the challenge
of sourcing the raw ingredients and acquiring Soil Association approval.
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About the manufacture
During development and trialling, the main issue to be resolved was
the stability of the recipe. The desired fat level in the final product
had to be such that it could be manufactured consistently - ie. time
after time to the same standard.
The manufacturing processes employed at New Covent Garden are well
established and no new equipment or packaging was required for the
organic range. However, both the company's manufacturing plants had
to be inspected by the Soil Association as part of the accreditation
process. Gaining accreditation is important as it gives the consumer
confidence that the product is genuinely organic which in turn helps
justify the higher price.
Certain technical issues had to be resolved during testing and before
proceeding to full-scale manufacture. The availability of certified
organic produce all year round at an agreed quality is difficult to
guarantee. Currently, only 30% of the organic produce sold in the
UK is grown there. The majority is imported from other countries.
Many large-scale food manufacturers buy their raw ingredients through
brokers who source ingredients worldwide and guarantee availability
and product quality at an agreed price. At certain times of year,
the price the manufacturer pays may be higher than it would be if
grown locally, but this balances out over the year. It also removes
the risk of lost sales if core lines cannot be produced, eg. broccoli
may be imported from China when there is a European shortage.
During the soup trials for this range, non-organic ingredients were
used to save time while organic equivalents were sourced. When organic
ingredients became available the soups were re-tested to allow for
differences in flavour. This is important as the intensity of flavour
in vegetables, herbs and spices grown in different places can affect
the finished soup.
Although the production process is the same for organic and non-organic
products, the Soil Association has strict guidelines on product segregation.
Organic products have to be scheduled for production directly after
cleaning of the production line and all equipment has taken place.
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About the marketing
New Covent Garden Soup Company markets around 26 soups at any one
time in 1-pint (568g) cartons. The organic soups are packaged in the
familiar carton, but have been designed so that they stand out from
the core range by using a bolder, contemporary look. They are marketed
in cartons because the consumer associates foods in cartons, eg. milk,
with 'fresh' foods. Some of these flavours are from the original range.
Carrot and Coriander is one of these and continues to be the biggest
seller. This particular soup has also been copied by virtually all
other soup manufacturers in both the fresh, canned and dried sectors.
To ensure constant innovation, the company has a 'soup of the month'
which allows for seasonal produce to be used and new ideas to be trialled.
Each year they also launch summer (lighter) and winter ranges (spicier
and thicker) to account for changes in weather and consumer tastes.
The number of manufacturers competing for the fresh chilled soup
market is most significant in supermarkets where own label products
are placed next to the New Covent Garden brand at a seemingly lower
price point. Their containers are often smaller and comparisons in
cost per ml of soup may show little real difference in price.
Sales of New Covent Garden Soup are greater in London and the South
East. Although sales in the north are increasing, Scotland is the
fastest growing region. They are sold in most supermarkets, small
independent chains and privately owned food shops. Sales of the organic
soups have exceeded targets and it is acknowledged that the range
is a successful addition to the business.
Sales figures comparing sales of NCGS organic soup to similar
NCGS non-organic soups
|
Organic
soup
|
Litres
sold per month
on
average
|
Equivalent
non-organic
soup
|
Litres
sold
per month
on average
|
|
Thai
Pumpkin
|
14,947.49
|
Pumpkin
|
30,102.86
|
|
Blue
Cheese Vichyssoise
|
3,977.136
|
Leek
& Potato
|
29,008.90
|
|
Tomato
& Rosemary
|
17,544.38
|
Sicilian
Tomato
|
26,064.38
|
|
Sweet
Carrot, Orange & Honey
|
9,331.104
|
Carrot
& Coriander
|
92,213.66
|
In 1998, 320ml single serve cartons were introduced for the growing
lunch and snack market. This also meets the needs of single person
households, which are on the increase in the UK.
The company also produces fresh gravies, launched in 1996. Fresh
baked beans were launched in 1997 in the same type of cartons. However,
consumers were not fully aware that the cartons of beans were not
soups and were unsure about the product, so these were withdrawn from
the market. Possibly baked beans is a product that the consumer expects
to be sold in cans!
New Covent Garden Soups has also moved into the food service industry,
selling a range of 2 litre catering packs of soup to sandwich bars,
restaurants and motorway service stations, which has proved to be
a growing market.
A chain of branded soup bars has been set up, known as 'Soup'. After
testing the concept, a flagship store was opened in April 1999 in
London. Now, outlets can be found in the Millennium Dome amongst other
nationwide locations.
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About issues and values
Changing patterns in consumer preference and food consumption in the
UK can be seen in the increased demand for organic foods and the popularity
of fresh chilled foods. As consumers make their preferences known,
manufacturers respond with a greater number of solutions in the form
of products to meet those needs and preferences.
The increase in sales of organic food has been identified as the
most significant trend in food retailing in the past few years. Once
seen as a quirky fad and virtually ignored by the mainstream multiple
supermarkets, they now sell 60-70% of all organic foods in the UK.
Up until recently, organic foods have been found outside the fresh
chilled sector, but consumer demand is now high in all market sectors.
It is higher amongst the under-35's living in London and the South
East, and by families with young children and single households.
Chilled foods have also become very popular with consumers who like
to eat foods that taste freshly prepared, but do not always want to
do the preparation themselves. Products are prepared, cooked and chilled
rapidly to maintain the qualities of 'freshly cooked food' as far
as possible. The main advantage with this process of extending shelf
life is that the food can be kept at this quality for longer and there
is little loss of flavour, texture, appearance or nutritional value.
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Making use of the case
study - things to think about and do
Using this case study for the following tasks will help to develop
your understanding about:
- food product development - how a product range is
developed and extended
- manufacturing - food materials, production systems
and control
- new product development - designing for particular
markets
- values issues - decisions made about how ingredients
are sourced
Carry out a taste testing of one soup in canned, dried and
fresh form and one made yourself. Evaluate each for taste, texture,
aroma, appearance, nutritional value and cost. Present your conclusions
using the information and data gained from your investigation. Use ICT
to assist you in handling and presenting the information, egs. charts
and graphs.
Visit the Covent Garden Soup Company web site at www.coventgardensoup.co.uk
and research the information given on the ingredients that go into their
different standard soup recipes. Expain how each of these could be adapted
into a soup that would fit into the gourmet range and test the acceptability
of these recipe ideas. This survey could be done as a class exercise.
Discuss the advantages and disadvantages of organic food products
from the point of view of (a) the manufacturer and (b) the consumer.
Consider how New Covent Garden Soups are advertised and marketed.
What words describe their image? Produce a mood board that communicates
what the New Covent Garden Soup Company is about. You could include
images from their website or magazines.
Choose one of the soups that does well in the consumer research (in
the first task above) and develop and trial your own version of this
recipe.
- Produce a flow diagram to show how the product would be made on
a small scale during trialling.
- Include the HACCP details that would need to be included as part
of the production process.
- What would be the implications of manufacturing your recipe in
volume, eg. scaling up the recipe?
- Under what name would you market your recipe and how would you
describe its unique selling points (USP)?
Find out about any new soups in the New Covent Garden range this season?
Why do you think these particular recipes have been developed? Develop
and trial your own recipe for a seasonal soup and explain your reasons
for choice.
What conclusions would you draw from the sales information and figures
in the 'About the marketing' section of the case study?
Investigate and report on the growth of either the organic or fresh
chilled food market. Consider the following social, cultural and economic
issues:
- why there is a greater demand for this type of food
- the extent to which the foods available in this sector meets consumers'
needs
- the impact this might have on agricultural practices
- how people in some parts of the world have the luxury of choice
and quality, whilst others do not
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Further useful
resources
'Design & Make it: Food Technology', Stanley Thornes, 1997,
p62-63, (chilled foods)
'D&T Routes: Food', RCA, Hodder & Stoughton, 1997, p63-65
'Food Technology in Practice', DATA, 1996, p24-29 (fresh and
dried soups)
'Food Technology to GCSE', Anita Tull, Oxford University Press,
1998, p44-45, p110-111
'Food Technology' Unit, British Nutrition Foundation, 1998,
MAFF
'HACCP' CD-ROM, Economatics, cook-chill case study and HACCP
modelling
'Examining Food Technology', Anne Barnett, Heinemann, 1996,
p56-57, p76
'Food Technology', Collins Real World Technology series, Inglis,
Plews & Chapman (generally useful on food processing)
'D&T Challenges (green book)', RCA, Hodder & Stoughton, 1996,
p28-29, (canned soups)
'Nuffield Food Technology 14-16', Longman, 1996, p46-48, p132-142
'Be Good to Yourself', click here
for case study on reduced fat soup
www.coventgardensoup.co.uk
www.defra.gov.uk
www.ethicalconsumer.org
www.soilassociation.org
©foodforum.org.uk 2001. All rights reserved
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